Norpie® makes EPE foam (expanded polyethylene foam) with low-density polyethylene (LDPE) as the base material, and it’s processed using a physical foaming method. The Pearl Cotton Film has a density of 20–40 kg/m³ and can be made in thicknesses from 1–50 mm, and it offers great cushioning and impact resistance. It has a closed-cell structure, and this gives it many useful properties like moisture resistance, shock absorption, sound insulation, and heat insulation. Also, it can work normally at temperatures from -40°C to 80°C.
This Pearl Cotton Film is specifically designed for packaging protection of precision instruments, electronics, furniture, and household appliances. We now offer free sample testing services to global customers. Online inquiry and bulk purchasing are supported, with a monthly production capacity of 200 tons and standard orders delivered within 20 working days. The product has passed SGS testing and meets RoHS environmental standards. We provide professional technical support and customized services to meet your needs.
Product Features
Basic Features
Material
Low-density polyethylene (EPE)
Thickness
1-50mm (customizable)
Color
White
physical property
Compression strength
30-200kPa (adjustable)
Rebound rate
≥85%
Tear strength
≥3.5N/mm
barrier propterty
Buffer coefficient
2.0-3.5
Permanent compression deformation
≤4%
Sound insulation coefficient
0.6-0.8
environmental performance
Operating temperature
-40℃ to 80℃
Weather resistance
12 months outdoors
Environmental protection
recyclable
Product Superiority
Protection Advantages
Closed cell structure, moisture and water resistant
Excellent shock absorption performance
High rebound rate, long-lasting protection
High tear resistance and long service life
Convenience
Easy to cut and form, easy to process
Lightweight and easy to operate
Can be combined with other materials to expand applications
Non-toxic and odorless, safe to use
Stable Quality Advantage
Uniform foaming and stable density
Good physical performance consistency
Multiple international certifications
Strict quality control system
Economic and Technical Advantages
Low packaging cost
Reuseable
Reduce breakage rate
Increase product value
Product Manufacturing Process
I. Raw Material Pretreatment
Raw material ratio:
LDPE resin 95-98%
Foaming agent 2-5%
Functional additive 0.5-1%
Drying treatment: 80℃ for 4h to remove moisture
Mix: High-speed mixing for 30 minutes
2. Extrude Foaming Process
melt extrusion:
Zone 1: 120℃, Zone 2: 150℃, Zone 3: 170℃
Head pressure 15-20MPa
Foaming molding:
Inject butane foaming agent
Precise mold temperature control
Cool and set:
Dual-sided water cooling system
Temperature Gradient Control
III. SUBSEQUENT TREATMENT
Time-limited processing: 24 hours at room temperature
Cutting and winding: CNC cutting system
com:
Composite with PE film
Composite with aluminum foil
CNC precision die-cutting
Size of Product
standard specifications
Density
20/25/30/35/40kg/m³
Thickness
1/2/3/5/10/20/30/50mm
Width
1000/1200/1500/2000mm
Length
50m per roll or custom
Board specifications
Standard size
1000×2000mm
Custom size
supports customization
Thickness tolerance
±0.2mm
Profile specifications
Pipe material
outer diameter 10-200mm
Bar
10-100mm in diameter
Custom-shaped profiles
custom-made according to drawings
Application Areas
I. Electronic Product Packaging
LCD screen border protection
Computer host internal buffer
Packaging of mobile phones and other digital products
Precision instrument vibration damping pad
2. Household Appliances and Furniture Protection
Refrigerator and air conditioner corner protection
Glass furniture countertop cushion
Ceramic sanitary ware packaging
Wooden furniture scratch protection
III. Packaging of Industrial Products
Protect precision mechanical parts
Car parts packaging
Instrument transportation protection
Vibration-resistant hardware packaging
IV. Building Decoration
Floor Pad Underlay
Wall panel installation buffer layer
Door and window seal strip
Pipeline insulation layer
V. Protective Equipment for Sports
Fitness equipment packaging
Sports equipment cushion
FAQ
Q1: Main functions?
A: Buffer protection during transportation, impact and vibration protection.
Q2: How to choose bubble size?
A: Select 6-10mm for lightweight items and 20-30mm for heavy ones.
Q3: Features of anti-static type?
A: Anti-static, protect sensitive components.
Hot Tags: Pearl Cotton Film, Manufacturer, Supplier, Factory
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