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Pearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film
  • Pearl Cotton FilmPearl Cotton Film

Pearl Cotton Film

Norpie® makes EPE foam (expanded polyethylene foam) with low-density polyethylene (LDPE) as the base material, and it’s processed using a physical foaming method. The Pearl Cotton Film has a density of 20–40 kg/m³ and can be made in thicknesses from 1–50 mm, and it offers great cushioning and impact resistance. It has a closed-cell structure, and this gives it many useful properties like moisture resistance, shock absorption, sound insulation, and heat insulation. Also, it can work normally at temperatures from -40°C to 80°C.

This Pearl Cotton Film is specifically designed for packaging protection of precision instruments, electronics, furniture, and household appliances. We now offer free sample testing services to global customers. Online inquiry and bulk purchasing are supported, with a monthly production capacity of 200 tons and standard orders delivered within 20 working days. The product has passed SGS testing and meets RoHS environmental standards. We provide professional technical support and customized services to meet your needs.


Product Features

Basic Features
Material Low-density polyethylene (EPE)
Thickness 1-50mm (customizable)
Color White
physical property
Compression strength 30-200kPa (adjustable)
Rebound rate ≥85%
Tear strength ≥3.5N/mm
barrier propterty
Buffer coefficient 2.0-3.5
Permanent compression deformation ≤4%
Sound insulation coefficient 0.6-0.8
environmental performance
Operating temperature -40℃ to 80℃
Weather resistance 12 months outdoors
Environmental protection recyclable


Pearl Cotton FilmPearl Cotton Film


Product Superiority

Protection Advantages

Closed cell structure, moisture and water resistant

Excellent shock absorption performance

High rebound rate, long-lasting protection

High tear resistance and long service life

Convenience

Easy to cut and form, easy to process

Lightweight and easy to operate

Can be combined with other materials to expand applications

Non-toxic and odorless, safe to use

Stable Quality Advantage

Uniform foaming and stable density

Good physical performance consistency

Multiple international certifications

Strict quality control system

Economic and Technical Advantages

Low packaging cost

Reuseable

Reduce breakage rate

Increase product value


Product Manufacturing Process

I. Raw Material Pretreatment

Raw material ratio:

LDPE resin 95-98%

Foaming agent 2-5%

Functional additive 0.5-1%

Drying treatment: 80℃ for 4h to remove moisture

Mix: High-speed mixing for 30 minutes

2. Extrude Foaming Process

melt extrusion:

Zone 1: 120℃, Zone 2: 150℃, Zone 3: 170℃

Head pressure 15-20MPa

Foaming molding:

Inject butane foaming agent

Precise mold temperature control

Cool and set:

Dual-sided water cooling system

Temperature Gradient Control

III. SUBSEQUENT TREATMENT

Time-limited processing: 24 hours at room temperature

Cutting and winding: CNC cutting system

com:

Composite with PE film

Composite with aluminum foil

CNC precision die-cutting


Pearl Cotton FilmPearl Cotton Film


Size of Product

standard specifications
Density 20/25/30/35/40kg/m³
Thickness 1/2/3/5/10/20/30/50mm
Width 1000/1200/1500/2000mm
Length 50m per roll or custom
Board specifications
Standard size 1000×2000mm
Custom size supports customization
Thickness tolerance ±0.2mm
Profile specifications
Pipe material outer diameter 10-200mm
Bar 10-100mm in diameter
Custom-shaped profiles custom-made according to drawings


Application Areas

I. Electronic Product Packaging

LCD screen border protection

Computer host internal buffer

Packaging of mobile phones and other digital products

Precision instrument vibration damping pad

2. Household Appliances and Furniture Protection

Refrigerator and air conditioner corner protection

Glass furniture countertop cushion

Ceramic sanitary ware packaging

Wooden furniture scratch protection

III. Packaging of Industrial Products

Protect precision mechanical parts

Car parts packaging

Instrument transportation protection

Vibration-resistant hardware packaging

IV. Building Decoration

Floor Pad Underlay

Wall panel installation buffer layer

Door and window seal strip

Pipeline insulation layer

V. Protective Equipment for Sports

Fitness equipment packaging

Sports equipment cushion


FAQ

Q1: Main functions?

A: Buffer protection during transportation, impact and vibration protection.


Q2: How to choose bubble size?

A: Select 6-10mm for lightweight items and 20-30mm for heavy ones.


Q3: Features of anti-static type?

A: Anti-static, protect sensitive components.


Hot Tags: Pearl Cotton Film, Manufacturer, Supplier, Factory
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